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Diamond Coated Drill

Diamond coating

  • 100% pure diamond coating.
    Suitable for nonferrous metals,nonmetals

Long tool life

  • The tool life is 10 times of conventional carbide drill in drilling high silicon aluminum

Precision

  • It is possible to acquire excellent surface roughness

Series

  • Diamond Coated Drill
  • Diamond Coated FF Drill

Mechanism of Diamond Coating

Growth Process of Diamond Film

Growth process of Diamond film is called as Volmer-Weber type and generally increase its thickness by birth and growth of core repeatedly.


100% pure diamond coating
Applicable on unique cutting edgeApplicable on Micro tool

Cross section photo
of diamond film

Work materials of Diamond Coated tools

Comparison of Drilling accuracy

Cutting Conditions
Drill Diameter : 3.0 Feed : 0.1mm/rev
Material : AS390
(Al-17%Si Alloy)
Depth : 10mm Through Hole
Coolant : Emulsion
Speed : 80m/min Machine :Vertical MC

Performance of drilling High silicone

Conditions
Drill : 6mm
Speed : 800m/min
Feed : 0.20mm/rev
Depth : 20mm Through
Material : AS390
Coolant : Emulsion

Performance of drilling MMC

Conditions
Drill : 6mm
Speed : 20m/min
Feed : 0.03mm/rev
Depth : 24mm Through
Material : MMC
Coolant : Emulsion

Examples

Drill Diameter Material Comparison of Tool Life Drilling Condition
Convertional Carbide Drill Diamond-Coated Drill
2.5 ADC12
(Al-12%SiAlloy)
20,000
Holes
258,000
Holes
Rotation : 20,000 min-1
Feed : 0.08 mm/rev
Coolant : Emulsion
6.0 A390
(Al-17%SiAlloy)
100 Holes 2,300
Holes
Rotation : 8,000 min-1
Feed : 0.1 mm/rev
Coolant : Emulsion
3.0 GFRP 3,000 Holes 30,000
Holes
Rotation : 40,000 min-1
Feed : 0.013 mm/rev
Coolant : Dry
1.5 Pre-Sintered
WC-Ceramics
100 Holes 14,000
Holes
Rotation : 1,000 min-1
Feed : 0.01 mm/rev
Coolant : Dry
2.0 Pre-Sintered
Al2O3-Ceramics
Half Day
to 3 days
More than
3 months
Rotation : 3,300 min-1
Feed : 0.003 mm/rev
Coolant : Dry

Drilling by Diamond Coated Drill

Conditions
Drill : 6mm
Speed : 190m/min
Feed : 0.1mm/rev
Depth : 12mm Blind
Material : A390
Coolant : Emulsion
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