DLC Coated Inserts

Dry milling of Aluminum

  • DLC (diamond-like carbon) is an amorphous material with high hardness and low friction rate, and has similar character of Diamond.
  • Application for milling in Aluminum Ultra high speed cutting in DRY!

Excellent surface roughness

  • Dry milling is possible by high rake design, and DLC coating on a lapping rake face.
  • Surface roughness of wet milling is realized by dry milling.

Applicable end mill

  • X’s Mill Wavy 2000 and 3000 models
  • X’s Mill Wavy Multi-function types 2000 and 3000

Ideal inserts for aluminum processing

Performance for dry milling

Dry milling provides performance equivalent to conventional wet milling.

Conditions
End mill : 32mm(XSWEM3032E)
Speed : 100m/min (1,000min-1)
Feed : 600mm/min (0.2mm/tooth)
Material : ADC12
Coolant : Air blow
Milling length : 10m

Performance for A5052 material milling

Conditions
End mill : 32mm(XSWEM3032E)
Speed : 300m/min (3,000min-1)
Feed : 1,350mm/min (0.15mm/tooth)
Material : A5052
Coolant : Air blow
Milling length : 35m
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