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MQL Power Long Drills

Non-step drilling to a depth 20 times the drill diameter is possible and the drilling efficiency is also improved five times

  • MQL drills can be operated at five or more fimes the efficiency of conventional HSS drills used for deep hole drilling, revolutionizing the deep hole drilling of typical items such as crankshafts.

Enhanced tool life through stable performance

  • Stable drilling achieved through double margin, tip coating, and unique drill shape that balances rigidity and chip removal performance.

Drill shape ideal for deep hole drilling

  • High-regidity parabolic shape ideal for deep hole drilling.
  • Optimum web diameter balances chip removal characteristics with tool rigidity.

Drill shape ideal for deep hole drilling
Highly efficient non-step drilling of deep holes
  • Improved drilling straightness and stability through the use of a double margin.
Conventional single margin MQL Power Long Drill
Double margin
Conventional single margin MQL Power Long Drill Double margin

Non-step drilling efficiency

Conventional drilling process
Conventional drilling process

MQL drilling process

MQL drilling processHSS long drills

Drill dia : 5mm
Speed : 20m/min
Feed : 150mm/min

MQL Power Long Drills

Drill dia : 5mm
Speed : 80m/min
Feed : 750mm/min

Flexible production system

  • Improved drilling efficiency and compact machining support flexible multi-production.
Flexible production system MQL Power Cell DH524 (NACHI)
MQL Power Cell DH524 (NACHI)

Optimum coating

  • TiAlN coating provides superior heat- and wear-resistance.
  • Applying the coating only to the drill tip extends the tool life of regrinding tools.

Optimum coating

Tip coating

Repeatedly regrinding and recoating the drills are possible to peel coating layer

Number of regrinding and recoating operations is limited to a maximum of 4 or 5

Coating applied to the drill tip only


Prevents application of multiple coating layers
Extends the tool life of regrinding toolsTip coating

Double margin drills performance

Long life of MQL Power Long Drills

Long life of MQL Power Long Drills MQL Power Long Drills
MQL Power Long Drills

Drilling condition

Drill dia : 5 x 130 x 180 mm
Speed : 80m/min
(5,100min-1)
Feed : 0.15mm/rev (764mm/min)
Depth : 100mm
Material : S50C(180HB)
Coolant : MQL

Comparison of chip shape

Wear comparison after drilling 615 holes

Drilling condition 615 holes drilled
Wear condition Chip shape
NACHI
product
Drill dia : 5mm
Speed : 78.5m/min (5,000min-1)
Feed : 0.12mm/min (600mm/min)
Depth : 105mm
Mist discharge : 0.85cc/h
NACHI Wear condition NACHI Chip shape
Competitor
product
Drill dia : 5mm
Speed : 100m/min (6,400min-1)
Feed : 0.08mm/min (510mm/min)
Depth : 105mm
Mist discharge : 0.26cc/h
Competitor Wear condition Competitor Chip shape

Wear comparison

NACHI drill

Drill dia : 5mm
Speed : 78.5m/min
(5,000min-1)
Feed : 0.12mm/min (600mm/min)
Depth : 105mm
Mist discharge volume : 0.85cc/h

Competitor product

Drill dia : 5mm
Speed : 100m/min
(6,400min-1)
Feed : 0.08mm/min (510mm/min)
Depth : 105mm
Mist discharge volume : 0.26cc/h

Non-step drilling of L/D = 20

Non-step drilling of L/D = 20

mqldr01.ram (252KB)

Drilling condition
Drill dia : 5mm
Speed : 78.5m/min
(5,000min-1)
Feed : 0.12mm/rev (600mm/min)
Depth : 105mm
Material : S50C
Coolant : semi-dri (3cc/h)

 

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