Solid Carbide Hob for Dry Hobbing

Ultrahigh Speed in Dry Hobbing

  • More than 300m/min in cutting speed is available.

High Efficiency

  • 3 times higher than that of HSS Hob.

Long Tool Life

  • Over 10 times longer than that of HSS Hob.

Comparison between dry and conventional

HSS Hob Carbide Hob
Coolant Non water soluble oil Dry Dry
Speed 80 – 120 120 – 160 300 – 350
Efficiency 1 1.5 3
Tool Life 1 (2 – 5) (4 – 10)
Cost 1 (1.5 – 2) (3 – 4)
Accuracy
Reliability
Workability
Workshop environment
(good)(ok)(bad)

Recommended cutting conditions

Summary of dry hobbing

Carbide Solid Hob for High Speed Dry Hobbing

Example

Module : 2.3 H.A : 30° L.H. No.of Teeth : 58 Width : 22mm
Hob dimension Coated Caribide Hob Coated HSS Hob
O.D. : 90mm
O.A.L..: 150mm
No.of threads : 2
No.of Gaashes : 22
O.D. : 97mm
O.A.L.. : 150mm
No.of threads : 4
No.of Gaashes : 12
Cutting condition Speed : 350m/min(1200min-1)
Feed : 3.0mm/rev      Climb Cutting
Speed : 100m/min(330min-1)
Feed : 2.5mm/rev Climb Cutting

 

3 times productivity ! 10 times longer tool life !
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