X's mill Wavy

Outline

Wavy shape

Adapted new Wavy inserts’ form, high speed milling is coming by its Wavy form, reduced milling force and tough cutting edge.

Long tool life

Combination with Multi-layered X’s coating film and fine grade carbide, this is reliable and long tool life cutter in HSM field.

Wide application

For Carbon steel, Alloy steel, cast Iron and Stainless steel, and for any kind of milling operation.

Series

X’s mill Wavy	XSWEM type	LIST9326
	XSWMM type	LIST9336
X’s mill Wavy Ball

Features

X’s mill Wavy

X’s mill Wavy Ball

X’s -mill Wavy Multi-function

Notes for Grooving and Pocket milling

For small hole

Drilling :	(Attention)	Should be done Step feed(0.5 – 1mm)
		Required protection cover
		Maximum drilling depth around 0.6xD

(Example)
Material : C50 ( S50C)
Mill Dia. : Diameter 25
Insert : APMT103504PDER(XSZ350)
Hole Dia : Diameter 25mm
Depth : d=15mm
Speed : V=200m/min
Feed : f = 0.1mm/rev.
Step feed : 0.5mm , Air blow

Good chip control (discharging)
without any chipping

For large hole

Helical milling :	Hole diameter with 1.2 – 1.8 xD without initial hole
	(Attention)	Required spiral feeding using NC function
		xial feed per turn to be under edge length

(Example)
Material : C50(S50C)
Mill Dia. : Diameter 25
Insert : APMT103504PDER(XSZ350)
Hole Dia. : Diameter 40mm
Depth : d=30mm
Speed : V=300m/min
Feed : f=0.1mm/rev.
Axial feed : f=15mm/pitch , Air blow

High efficient drilling in a large hole with Cutting speed 300m/min, and Feed 15 mm/turn

Ramping

Ramping : Ramping operation required no initial hole

(Example) θ
Material : C50(S50C)
Mill Dia. : Diameter 25
Insert : APMT103504PDER(XSZ350)
Milling Width: Rd=25mm
Depth : d=15mm
Speed : V=200m/min
Feed: f=0.1mm/rev.
Ramping angle : θ=15°, Air blow

Good chip control (discharging)
without any vibration

Pocket milling

Pocket milling :	High efficient pocket milling by combination with drilling, ramping and contouring
	(Attention)	Required air blow in order to discharge chips

(Example)
Material : C50(S50C)
Mill Dia. : Diameter 25
Insert : APMT103504PDER(XSZ350)
The following grooving & shoulder milling was done after 15 mm of depth by drilling or ramping
Milling width : Rd=25mm,Depth: d=15mm
Speed : V=200m/min,Feed : f=0.1mm/rev.
Air blow

Less milling force and less machine power than milling cutter from other brand
High efficient milling with less noise, and no vibration

Important notes forX’s-mill Wavy Multi-function

	Drilling Should be done Step feed (0.5 – 1mm) Maximum Drilling depth : 0.6xD		Helical milling Applicable Maximum diameter : 1.8xD Maximum axial feed / Turn : Less than edge length Ramping angle 0°- 30°

	Ramping Maximum cutting depth : Less than edge length Ramping angle 0°- 30°		Pocket milling Air blow is required in order to discharge chips from pocket

Attention for dispersal chips in drilling or ramping operation

Recommended air blow

Performance

Cutting conditions

Material	Insert material	Speed V (m/min)	Feed rate fz (mm/tooth)
			Diameter 20 to 25			Diameter 32 to 40
			Shoulder	Groove	Drilling	Shoulder	Groove	Drilling
Carbon Steel (C50)	XSZ350	80-120-160	0.05-0.20	0.05-0.12	0.05-0.18	0.05-0.25	0.05-0.15	0.05-0.20
Alloy steel (under HRC40)	XSZ310	60-100-140	0.05-0.15	0.05-0.10	0.05-0.12	0.05-0.20	0.05-0.12	0.05-0.18
Stainless steel (SUS304)	XSZ350	80-100-120	0.05-0.15	0.05-0.10	0.05-0.12	0.05-0.20	0.05-0.12	0.05-0.18
Cast iron (FC20)	XSZ310	70-150-180	0.05-0.20	0.05-0.12	0.05-0.18	0.05-0.25	0.05-0.15	0.05-0.20

Note :	To be calculated each flute as 1tooth
	Should be done Step feed (0.5 to 1.0mm) in drilling (recommended shift as 0.5mm)
	Ramping angle 0° to 30° in Ramping or helical milling
	Protect working area with cover and make air blow