X’s mill Wavy Ball

Wavy cutting edge

  • Employs unique wavy chip and strong whirl-stop mechanism to provide high-speed, high-efficiency cutting.

Long tool life

  • X’s coating applied to ultra-fine cemented carbide with high chipping resistance for stability and long life.

Wide application

  • Used for rough or medium finish cutting (contour line process and tridimensional copying) for ordinary steel, alloy steel, die steel and cast iron.

Series

  • 3 types: S, M and L

Feature of Wavy Chips

Strong clamp mechanism and low cutting resistance

Clamp mechanism Comparison of cutting resistance

Working face A and B and whirl stopper C control the chip, which moves outwards by means of the cutting force, thereby stabilizing the cutting.

Material : S50C, Tool :XSWBMR2250S
Chip : ZNMT2205125-CN, ZNMT2305125-SN (XSZ350)
Cutting conditions : V = 200m/min.
f = 0.15mm/blade
aa = 5mm, ar = 5mm
Shoulder milling
(down cutting)

Strong whirl-stop mechanism

Notch-type, whirl-stop clamp mechanism minimizes chip movement during cutting.

Straight line R area
XSWBMR -0.010mm 0.000mm
Competitor’s product -0.014mm +0.004mm
Chip movement

Conditions
End mill : R12.5mm
Speed : 200m/min
Feed : 0.15mm/blade
Material : S50C

Holder hardness

Employs an optimized design based on FEM analysis and high-durability die steel to provide stable operation.

Conditions
End mill : R10mm
Speed : 200m/min
Feed : 0.15mm/blade
Material : S50C

Chip performance

Drastically increased chip lifetime compared with other company’s product

Conditions
End mill : R12.5mm
Speed : V=100m/min
Feed : 0.15mm/blade
Material : SKD61(45HRC)

Comparison of tool damage (equivalent to SKD11)

Conditions
End mill : R10mm
Speed : 138m/min(2,200min-1)
Feed : 500mm/min (0.11mm/blade)
Material : Equivalent to SKD11

Highly efficient cutting with X’s mill Wavy Ball


xswbmr.ram (116KB)

Conditions
End mill : R12.5mm
Speed : 120m/min
(1,530min-1)
Feed : 370mm/min
Material : S50C (28HRC)
Coolant : DRY
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