X’s mill Wavy Multi Purpose

Multi-function

  • Enables grooving, shoulder milling, ramping, helical milling, pocket milling and drilling with a single end mill.

Wavy cutting blade

  • Uses the same chip as that for the XSWEM model. Employs a unique wavy chip for high-speed, high-efficiency cutting.

Wide application

  • Can be used on a wide range of materials including ordinary steel, alloy steel, stainless steel, and cast iron.

Series

  • Shank type (2000 and 3000 type)

Multi-function end mill with XSWEM-type chip

Single tool enables not only shoulder milling and grooving but also drilling.
Especially suited to ramping, helical milling and pocket milling.
Use of wavy chip assures high cutting performance and cutting edge strength.
Requires less power for chip discharging compared with competitors’ products.
Use of a single chip for easy tool maintenance.
Ideal for cutting stainless steel, etc.

Six kinds of cutting with a single tool

Enables high-efficiency and a variety of cutting processes with a single tool!
Shoulder milling Grooving Ramping
Pocket milling Drilling Helical milling

Comparison of cutting power (grooving)

Drastically reduces required power compared with competitors’ products

Conditions
End mill : 25mm
Speed : 80, 150, 200m/min
Ejection length : 40mm
Material : S50C

Comparison of thrust load (drilling)

XSWMM Company A Company B Company C

Conditions
Speed : 100m/min
Feed : 0.1mm/rev.
Depth : 10mm
Step : Per 0.5mm
Material : S50C

Cutting Example (1)

Method: Shoulder milling, grooving
Machine: Vertical type MC (BT50)
Tool: ƒσ32mm APMT160508PDERN (XSZ350)
Material: S50C or equivalent, metal mold material
Cutting conditions: V = 150m/min
F = 350mm/min (f=0.12mm/rev)
aa = 6mm (aa = 15mm for shoulder milling)
ar = 32mm
Wet, external fueling
<Results>
Since both the tool and the work had high rigidity, no problems occurred during cutting under the conditions mentioned on the left. With the conventional products, it was not possible to set aa to a large value (normal value = 5mm), while with the XSWMM, the cutting path could be decreased, cutting time was shortened.
In addition, the wavy cutting edge used in the XSWMM provides less cutting resistance, and as a result, the large-sized cutting could be performed stably.
Method: Drilling, helical milling
Machine: Vertical type MC (BT50)
Tool: ƒσ32mm APMT160508PDERN (XSZ350)
Material: S50C or equivalent, metal mold material
Cutting conditions: V = 120m/min
F = 100 – 120mm/min (f=0.08 – 0.10mm/rev)
aa = 30mm (Step: 3mm)
(aa = approx. 5mm for helical milling)
Wet, external fueling

Cutting Example (2)

Method: Drilling
Machine: Horizontal type MC (BT50)
Tool: ƒσ32mm APMT160508PDERN (XSZ350)
Material: KTS31, Press type
Cutting conditions: V = 120m/min
F = 200mm/min (f=0.17mm/rev)
aa = 10mm (Step: 2mm manual) Ultimate depth: 30mm
Dry, Air blow
<Results>
Unlike conventional products, large-sized cutting can be performed in the XSWMM, So the number of paths was decreased and cutting efficiency twice that of conventional products. (6 paths -> 3 paths)
Cutting performance was higher compared with the conventional products, resulting in easier large-sized cutting.
Method: Pocket milling
Machine: Horizontal type MC (BT50)
Tool: ƒσ32mm APMT160508PDERN (XSZ350)
Material: KTS31, Press type
Cutting conditions: V = 120m/min
F = 200mm/min (f=0.17mm/rev)
aa = 15mm
ar = 10mm
Dry, Air blow
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